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This paper describes a new generation anthropomorphic dummy with component dynamic responses which approximate available biomechanics data. This experimental test dummy, Hybrid III, is based on the ATD 502 dummy which was developed in 1973 by General Motors under contract with the National Highway Traffic Safety Administration. Like the ATD 502, Hybrid III features a biomechanically-based head design, human-like automotive seating posture, constant torque primary joints, and detailed documentation for fabrication. Hybrid III uniquely features a biomechanically-based neck, thorax, and knee covering. Transducers for measurement of neck loads and chest deflection are integral parts of the design. While Hybrid III appears to provide a measurable improvement over the present “standard” dummy (Part 572) in terms of component responses in frontal impacts, it is still far from the “ultimate” test dummy.

The purpose of this paper is to present a comparison of whole body, target impingement knee impact response for a Part 572 dummy versus that for anthropometrically similar embalmed human cadavers. “Response” is defined here to include the impact force-time history as sensed by 1) femur load cells, and 2) impingement target load cells for the dummy and by the target load cells for the cadavers. The data presented demonstrate significantly higher peak forces and correspondingly shorter pulse durations for the dummy than for the companion cadaver subjects under similar test conditions and at all velocity levels investigated. For the dummy, the ratio of forces measured by the femur load cells to those measured by the impingement target load cells averaged eight tenths.

Five anesthetized porcine subjects were exposed to blunt thoracic impact using a 21 kg mass with a flat contact surface traveling at 3.0 to 12.2 m/s. The experiments were conducted to assess the appropriateness of studying in vivo mechanical and physiological response to thoracic impact in a porcine animal model. A comprehensive review of comparative anatomy between the pig and man indicates that the cardiovascular, respiratory and thoracic skeletal systems of the pig are anatomically and functionally a good parallel of similar structures in man. Thoracic anthropometry measurements document that the chest of a 50 to 60 kg pig is similar to the 50th percentile adult male human, but is narrower and deeper. Peak applied force and chest deflection are in good agreement between the animal's responses and similar impact severity data on fresh cadavers.

Previous studies of human thoracic injury tolerance and mechanical response to blunt, midsternal, anteroposterior impact loading were reported by the authors at the 1970 SAE International Automobile Safety Conference and at the Fifteenth Stapp Car Crash Conference. The present paper documents additional studies from this continuing research program and provides an expansion and refinement of the data base established by the earlier work. Twenty-three additional unembalmed cadavers were tested using basically the same equipment and procedures reported previously, but for which new combinations of impactor mass and velocity were used in addition to supplementing other data already presented. Specifically, the 43 lb/11 mph (19.5 kg/4.9m/s) and 51 lb/16 mph (23.1 kg/7.2 m/s) conditions were intercrossed and data obtained at 43 lb/16 mph (19.5 kg/7.2 m/s) and 51 lb/11 mph (23.1 kg/4.9 m/s).

One of the greatest challenges faced in the design of realistic occupant protection systems is an accurate statistical model of what is really needed. The paucity of data is this realm hinders designers of standards alike. Ideally, a model of crash statistics would correlate, for significant accident modes, injury level (as measured by AMA Abreviated Injury Scale “AIS”) with some adequate measure of crash intensity. Having this information, not only could the required level of safety design be ascertained, but also the justifiable economic expenditure could be estimated. This paper treats the statistical basis for deployment of a data retrival system. It provides a basis for estimates of the amount of data required, the number of vehicles to be instrumented, the crash severity trigger levels, and the economics of recorder installation, for various levels of injury and fatality.

At the 1970 SAE International Automobile Safety Conference, the first experimental chest impact results from a new, continuing biomechanics research program were presented and compared with earlier studies performed elsewhere by one of the authors using a different technique. In this paper, additional work from the current program is documented. The general objective remains unchanged: To provide improved quantification of injury tolerance and thoracic mechanical response (force-time, deflection-time, and force-deflection relationships) for blunt sternal impact to the human cadaver. Fourteen additional unembalmed specimens of both sexes (ranging in age from 19-81 years, in weight from 117-180 lb, and in stature from 5 ft 1-1/2 in to 6 ft) have been exposed to midsternal, blunt impacts using a horizontal, elastic-cord propelled striker mass. Impact velocities were higher than those of the previous work, ranging from 14-32 mph.